Turning Waste Tyres Into Tomorrow's Fuel

Garvim Energy LLP runs a continuous tyre pyrolysis plant that converts end-of-life tyres into pyrolysis oil, carbon char, and clean energy — non-stop, 24 hours a day.

Feed hopper REACTOR Oil Tank Char Bin
50–60 TPDProcessing capacity
24-hourContinuous operation
MorbiGujarat, India
Oil · Char · GasRecovered outputs
What we do

Garvim Energy LLP runs a continuous tyre pyrolysis facility that processes end-of-life tyres round the clock. Using a sealed, oxygen-free thermal process, we break down rubber tyre chips into three usable resources — pyrolysis oil, carbon char, and combustible gas — instead of letting waste tyres pile up, catch fire, or pollute land and water. It's a practical answer to Gujarat's, and India's, growing tyre waste problem, and a step toward a circular economy.

The problem we're solving

Waste tyres don't disappear on their own

Mounting waste

India generates hundreds of millions of scrap tyres every year, and most are bulky, non-biodegradable, and difficult to dispose of safely.

Environmental risk

Abandoned tyre stockpiles are fire hazards and a source of land and water contamination when left untreated.

A resource, not garbage

Every waste tyre contains recoverable oil, carbon, and gas — pyrolysis is how we get it back out.

Our process

From scrap tyre to usable resource, continuously

Feeding

Shredded tyre chips are fed continuously into the sealed reactor through an airtight dual-hopper system.

Thermal decomposition

Heated in an oxygen-free chamber, breaking rubber down into hot vapor and solid carbon residue.

Condensation

Vapors are cooled into pyrolysis oil; leftover gas is recycled to help fuel the reactor itself.

Recovery

Carbon char is cooled, collected, and packaged; oil is stored ready for sale or use.

Why continuous pyrolysis

Built to run non-stop, not in batches

Our plant is built around the PU500 continuous reactor, engineered for steady, predictable output and safety at every stage.

  • ✓Runs 24/7 with automated dual-hopper feeding — no shutdowns for reloading
  • ✓Reactor operates under negative pressure with nitrogen backup for built-in fire/explosion safety
  • ✓SCADA-controlled for consistent temperature and consistent output quality
  • ✓Syngas is reused to heat the reactor, cutting fuel costs and meeting emission standards
Our outputs

Three resources, recovered from every tyre

Pyrolysis Oil

Used as industrial fuel in burners, furnaces, and generators.

Carbon Char

Used in industrial furnaces, or processed further into recovered carbon black (rCB).

Combustible Gas

Recycled back into the system to heat the reactor.

Have waste tyres to dispose of, or want to know more about our plant?

Call us at +91 99130 52200 or send us a message.

Get in Touch